The complete guide to dental acrylics & reline materials

The complete guide to dental acrylics & reline materials

Melissa Lewiskin |

Dental Lab Essentials


Dental acrylics and reline materials are foundational to prosthetic dentistry. Whether you're a seasoned lab technician or a clinician handling chairside procedures, understanding the differences between acrylic types — and knowing which reline product fits the job — makes all the difference in patient outcomes and appliance longevity.

This guide breaks down the science, clinical applications, and best practices, with product recommendations sourced directly from My DDS Supply.

What are dental acrylics?

Dental acrylics are polymethyl methacrylate (PMMA)-based materials used to fabricate dentures, orthodontic appliances, custom trays, and provisional restorations. They polymerize — transitioning from monomer liquid to rigid polymer — through one of three mechanisms:

1. Heat-cured acrylics processed in a water bath or pressure pot for maximum strength and dimensional stability.

2. Self-cured (auto polymerizing) acrylics that set at room temperature — ideal for chairside and lab relines.

3. Light-cured acrylics activated by a curing unit, offering extended working time and low shrinkage.


Understanding denture reline materials

Relining restores the fit of an existing denture by adding new material to the tissue-bearing surface. As the alveolar ridge resorbs over time, relines prevent rocking, sore spots, and bone loss caused by an ill-fitting appliance.

There are three main reline categories:


Hard relines

Performed chairside or in the lab using autopolymerizing or heat-cure acrylic. Hard relines are durable, long-lasting, and closely mimic the feel of the original denture base. They are the preferred option for most stable patients.

Clinical tips for best results

Always follow the manufacturer's powder-to-liquid ratio precisely. Deviating from recommended P:L ratios increases porosity, reduces strength, and can cause exothermic burns during chairside procedures.

1. Vent the denture if using a chairside autopolymerizing reline — reduces heat buildup on sensitive tissue.
2. Remove the denture before full set and finish in warm water to minimize distortion and porosity.
3. Use a tinfoil substitute or separating medium in lab relines to prevent adhesion to the cast.
4. For soft relines, lightly roughen the denture base with a bur before applying for better mechanical retention.

Shop all acrylics & reline materials

Find everything you need for denture fabrication, repair, and relining — all in one place.

Shop: Acrylics & Reline – My DDS Supply